Shandong Farin International Trade Co., ltd.
Product Series
Cantilever robot
The cantilever - type intelligent welding workstation is mainly used for the robotic automatic welding of various steel structure fillet welds.
Category:
Keywords:
Equipment System Overview
The cantilever - type intelligent welding workstation is mainly used for the robotic automatic welding of various steel structure fillet welds. The workstation meets the welding requirements of fillet welds such as H - shaped steel structures, diaphragm plates, and mechanical equipment base structural parts.
The total length of the ground rail is 20meters, the effective width of the cantilever is about 3.5 meters. The position of the ground rail is installed and arranged according to the workshop layout and production process. Weld forms: flat right - angle weld, plane broken - line fillet weld, vertical fillet weld, and fillet welding (excluding multi - layer and multi - pass).
Steel structure products: including H - shaped steel columns, roof beams, crane beams (traveling rail beams), welds of mechanical equipment base structural parts, and other relatively open steel structure products.
Workstation Function Summary
1.The design drawings of the workstation have undergone repeated demonstrations and simulation designs. The design strength of each component is reliable, and the assembly and maintenance are convenient. Under the premise of ensuring the function, the appearance is beautiful.
2.All purchased parts of the workstation equipment are provided by well - known manufacturers in the industry (see the configuration list for details). The quality of all processed parts has been strictly checked, with the strength meeting the standards, excellent performance, and smooth movement.
3.The measurement units of the parts, instruments, and all drawing materials of the workstation equipment adopt the national standard unit (GB) standard. All instruments and components are designed,
4.manufactured, and made of materials that comply with ISO and IEC standards or other equivalent standards.
5.The workstation components are made of high - quality materials, and the selected mechanical and electrical components are high - quality, mature, and reliable series products.
6.There is an anti - collision sensor at the front end of the robot, which can stop the machine in time to protect when a collision occurs. At the same time, an automatic gun cleaning and wire cutting system can be configured according to requirements.
7.The workstation has intelligent welding functions such as parametric modeling, three - dimensional digital model driving, intelligent planning of welding paths, laser vision sensor photography for path correction, alarm when exceeding the limit deviation range, matching parameters, and automatic creation of welding programs in the process library.
8.Workstation working process:
A: Model-driven: 3D digital model of the welding workpiece is required, and ifc\step\stp\igs format files are supported. The working process is as follows:
Fully independent research and development: The core algorithm is fully independently developed, not dependent on external suppliers.
No need to teach programming: welding posture, positioning posture, and empty movement path are all calculated by software.
Weld tracking system: Combine feedforward and feedback to achieve higher welding accuracy.
B: Reverse modeling (optional): mainly for H-shaped steel workpieces without 3D digital models.
First, the entire workpiece is scanned by a line laser stereo camera to generate corresponding point cloud information to reconstruct the workpiece, and then the welds to be welded on the workpiece are extracted for trajectory planning, welding process matching, and accurate weld identification to complete the welding work.
Reverse modeling point cloud information:
Dimensions:
Equipment Composition
Equipment List：
Single Set of 8-Axis Cantilever Robot Workstation Quantity: 1 Set
| Sub - item | Name / Description | Unit | Qty | Brand | Remarks |
Robot System | Welding Robot | Set | 1 | Farin | BR - 2010A Pro |
| Customized Cable | Set | 1 | Farin | Power, Encoding Cable, Power Cable | |
| Control Cabinet | Set | 1 | Farin | EtherCAT Servo Driver | |
Welding Equipment | Welding Machine | Set | 1 | Megmeet | DEX2 500MPR |
| Dual - Drive Wire Feeder | Set | 1 | Megmeet | PML Behmor Turbine Wire Feeder | |
| Welding Torch | Set | 1 | TRM | Water - cooled Welding Torch TRM602W HD - 45L | |
| Gun Cleaning Station | Set | 1 | Beijing Jinyu | Gun Cleaning, Wire Cutting, and Silicone Oil Spraying | |
| Auxiliary wire feeding mechanism | Set | 1 | PML | Barrel wire straightening, push-pull wire | |
Cantilever System | Cantilever Traveling Additional Axis | Set | 1 | China | 3.0kw+2.2kw driver |
| Servo Motor | Set | 1 | China | 180 / 3.0kw | |
| Servo Motor | Set | 1 | China | 130 / 2.2kw | |
| Cantilever Frame | Set | 1 | China | Effective Welding Width 3.5 m | |
| Chiller | Set | 1 | Teyu | RMFL-2000ANT03TY | |
Vision System | BCW600P | Set | 1 | Mech - Mind | Composite Camera |
Line laser stereo camera | BCW181P | Set | 1 | Mech - Mind | Reverse modeling |
Operation Console | Industrial Computer | Set | 1 | China | Folding Liquid Crystal Display |
Software | Intelligent Operating System | Set | 1 | China | Digital Twin, Offline Simulation |
Customer site
Equipment Configuration:
Welding Robot: BR - 2010A Pro
| type | Vertical joint 6 degrees of freedom | Action range | Basic axis | J1 | ±173˚ | Max. speed | Basic axis | 122.9˚/S | |
| Model | BR-2010A Pro | J2 | ±85˚-150˚ | 93.1 ˚/S | |||||
| Max. loading capacity | 10KG | J3 | ±80˚ | 137.2 ˚/S | |||||
| Repeat location accurate | ±0.08mm | Arm axis | J4 | ±150˚ | Arm axis | 294.1 ˚/S | |||
| P point action range | See bellow drawing | J5 | ±130˚-105˚ | 294.1 ˚/S | |||||
| Power volume | 5KVA | J6 | ±220 ˚ | 426.7 ˚/S | |||||
| Max. reaching length | 2116mm | Installation method | Ground,Lifting,side mount | ||||||
| Weight | 230KG | Surrounding | 20-80% HR Dew free | ||||||
Basic Information:
Type: Vertical articulated 6 - degree - of - freedom.
Main Purpose: Welding.
Model: BR - 2010A Pro.
Maximum Payload: 10KG.
Position Repetition Accuracy: ±0.08mm.
Maximum Reachable Range: 2116mm.
Installation Method: Ground, Suspended, or Side - mounted.
Power Capacity: 5KVA.
Operating Environment Conditions: 0 - 45°C, 20 - 80%RH (no condensation).
Protection Level: Equivalent to IP54.
Body Weight: 230kg.
Range of motion and rod length parameters :
Robot Body Wiring: The wiring of the robot body is simple and reasonable. The air pipes, water pipes, and signal lines are all built - in without external interference with the robot operation. The signal interface can match the mainstream welding machines of various domestic and foreign brands.
Robot Control System Related Parameters
Functional Unit | Specification Item | Technical Indicator |
Main Power Supply | Rated Voltage | Three - phase AC 380V ± 10% |
| Power Supply Frequency | 50Hz - 60Hz, Fluctuation Range ±5% | |
| Overall Power | 3.5kW | |
IO Expansion Board | Digital Output | 20 - way PNP high - level output |
| Digital Input | 27 - way NPN low - level input (IN1 - IN3 can be switched to high - level effective) | |
| Analog Output | 4 - way 0 - 10v analog output (maximum output load capacity 50mA) | |
| PWM Output Signal Interface | PWM signal level can be 24v or 5v optional. | |
Bus Host | USB Interface | 6 - way standard USB3.0 interface |
| Ethernet | 3 - way, the interface is located on the controller, standard RJ45 interface. It can be used to connect network devices (such as network cameras, lasers with network communication, etc.), switches, etc. | |
| EtherCAT | 1 - way, supports remote IO modules, ANYBUS gateway module expansion, welding machines, etc. | |
| DVI - I Display Interface | Can be used to connect the display, compatible with digital and analog signals. | |
| RS232 Interface | Can be used to connect RS232 serial communication devices | |
Environment | Cabinet Protection Level | IP54, Heat Dissipation Unit IP30 |
| Cooling Method | Air - cooled | |
| Installation Method | Standing | |
| Use Location | Indoor, not directly exposed to sunlight, without dust, corrosive gas, flammable gas, oil mist, water vapor, dripping water, or salt, etc. | |
| Operating Environment Temperature | 0°C - 45°C | |
| Operating Environment Humidity | 80%RH, no condensation (at 40°C) |
FAQ
Which countries do you mainly export to?
Southeast Asia: Vietnam, Laos, Cambodia.
Africa: Rwanda, Tanzania, Mozambique, Mauritania, Sierra Leone, Guinea, Nigeria.
What is the lead time for mass production?
Typically 15 to 30 days, depending on the quantity and items.
What are your payment terms?
We accept credit cards, wire transfers, and letters of credit.
What is your delivery deadline?
EXW, FOB, CIF, and so on. Other delivery terms are negotiable.
Which transportation methods can I choose?
We typically provide customers with FOB prices in U.S. dollars. Upon customer request, we can also offer door-to-door delivery (shipped to your store address) or CIF prices. The port of shipment is Qingdao, which is a few hours’ drive from our factory.
Product Center